In today’s competitive packaging industry, efficiency and sustainability are two sides of the same coin. Manufacturers and converters must meet customer demand for fast, flexible box production while also minimizing material waste and operating costs.

That’s exactly where JINGOUPACK’s CK25 Box Maker comes in — a compact, intelligent solution designed to help packaging factories produce corrugated boxes on demand with less material, energy, and labor waste.

Understanding the CK25 Box Maker

The CK25 Box Maker is one of JINGOUPACK’s signature smart packaging machines, developed for short-run and custom-size carton production.
It combines multiple functions — including slotting, slitting, creasing, cutting, and trimming — into a single automatic line.

This all-in-one structure allows small and medium factories to produce various box types instantly without manual changeover or excessive scrap.

1. Intelligent On-Demand Box Making Reduces Material Waste

Traditional packaging lines are often set up for long runs, which leads to excessive offcuts and unused stock when box sizes change.
The CK25 eliminates this problem through on-demand manufacturing:

• Custom dimensions: Operators input the required box size via the digital control panel. The system automatically adjusts knives and creasers.

• Precision slitting and slotting: Servo-driven controls ensure accurate cuts, minimizing edge trimming waste.

• Single-sheet optimization: The machine calculates the exact sheet length required per box, preventing overuse of corrugated material.

By producing only what is needed, when it’s needed, factories can reduce paperboard waste by up to 15–25% compared with conventional box forming methods.

2. Multi-Function Design Lowers Equipment Investment

Instead of purchasing separate slitter scorers, slotters, and die cutters, the CK25 integrates all these processes in one frame.
This offers multiple economic advantages:

• Less factory space: One compact unit replaces several machines.

• Lower power consumption: Fewer motors and drives mean reduced energy usage.

• Simplified operation: Fewer manual steps reduce training costs and human error.

• Reduced maintenance costs: A single integrated system requires fewer spare parts and service visits.

For many factories, the CK25 delivers a faster return on investment (ROI) by combining efficiency and cost control.

3. Servo Motor Precision Reduces Error and Scrap

Every CK25 is equipped with a high-speed servo control system to ensure accuracy in each production cycle.
The benefits of servo control include:

• Consistent cutting and creasing depth, even on different board grades.

• Automatic alignment of sheet position and knife adjustment.

• Error margin below ±0.5 mm, minimizing rejects due to miscuts or uneven scoring.

High precision directly translates into less material waste and fewer rejected boxes, improving the overall yield rate in production.

4. Fast Changeover Saves Time and Labor

Switching from one box size to another in traditional systems can take up to 30 minutes or more.
The CK25’s touch-screen interface and automatic tool positioning reduce that changeover time to just 2–3 minutes.

This means operators can handle multiple small orders per shift — without losing production time or wasting setup material.

Example: A packaging plant running 10–15 short orders per day can save nearly 2 hours of downtime daily by using the CK25 Box Maker.

5. Optimized Energy Consumption

The CK25 is designed with an energy-efficient drive system that regulates power based on load requirements.
Its servo motors consume power only during active motion, reducing idle energy use.
In continuous production, this can lower electricity consumption by 10–20%, directly reducing manufacturing costs.

6. Smart Production Data Helps Control Material Use

The built-in digital PLC system records production data, including material usage, run time, and box quantities.
Managers can use this data to analyze:

• Paperboard consumption per order.

• Waste percentage across different box styles.

• Operator performance and machine uptime.

These insights support continuous improvement and allow factories to plan inventory more accurately, further cutting down waste.

7. Sustainable Manufacturing with Reduced Carbon Footprint

By using less paper, less power, and fewer manual adjustments, the CK25 helps factories lower their carbon emissions.
Combined with recyclable corrugated materials, this approach aligns perfectly with the global shift toward sustainable packaging production.

JINGOUPACK integrates green design principles in every CK-series machine — from component sourcing to power control systems — helping customers meet international environmental standards.

8. Case Example: Cost Reduction in Small-Run Packaging

A mid-sized packaging plant in Eastern Europe replaced two conventional slotting machines with a single JINGOUPACK CK25 Box Maker.
After three months of operation, the factory reported:

• 23% reduction in paperboard waste.

• 18% energy savings on average.

• 40% faster changeover time between box sizes.

• ROI achieved within 14 months.

This real-world case demonstrates how technology and design efficiency combine to cut both material and operational costs.

9. Designed for Global Export and Safety

The CK25 Box Maker meets CE certification standards, ensuring compliance with European safety, electrical, and mechanical directives.
Key safety features include:

• Emergency stop buttons on multiple sides.

• Protective covers with automatic power cut-off.

• Grounding and overload protection circuits.

These design details make the CK25 suitable for export to EU, Southeast Asia, the Middle East, and South America, giving distributors confidence in product quality and reliability.

Conclusion

The JINGOUPACK CK25 Box Maker represents the future of efficient, eco-friendly carton production.
By combining automation, precision control, and smart operation, it helps packaging factories achieve:

• Up to 25% less paper waste.

• Lower energy and labor costs.

• Faster production turnaround for custom orders.

For manufacturers seeking to enhance profitability while supporting sustainable practices, the CK25 is a proven solution that turns every corrugated sheet into measurable value.

To learn more about the CK25 Box Maker and other intelligent packaging solutions, visit JINGOUPACK — your trusted partner in high-performance corrugated box machinery.