carton box forming machine includes modules such as cardboard supply system, folding mechanism, positioning device, automatic folding unit, hot melt glue or sealing system, finished product output conveyor, etc. It can be configured with corner reinforcement, punching, taping and other expansion functions. It is an essential box body primary processing equipment for carton factories, food factories, and logistics storage centers.

Carton Box Forming Machine Features

1. High-speed operation efficiency and improved production capacity

Carton Box Forming Machine has excellent running speed, and the standard model can reach up to 30 boxes/minute, which is particularly suitable for supporting the back-end packaging line. The main drive system adopts Japanese Mitsubishi servo motor + inverter combination control, with high motion stability and fast response speed, which is suitable for a large number of carton processing scenarios, such as e-commerce, food, and daily chemical industries.

2. Accurate positioning of folding, strong forming consistency

Carton Box Forming Machine adopts a multi-point pneumatic clamping plate positioning system and a dual-axis folding structure to ensure that the pressing line and corner position of each carton during the forming process are accurate and consistent, and the error is controlled within ±1.5mm. The formed carton has a standard angle and high firmness, which effectively avoids problems such as carton skew and deformation.

3. Compatible with various structures, one machine for multiple uses

Carton Box Forming Machine supports folding and processing of various structures such as RSC standard carton, FOL full cover carton, HSC half-high cover carton, and can customize non-standard opening sizes according to customer drawings. The thickness range of the adapted cardboard is 3mm8mm, and the maximum forming size supports L600mm × W400mm × H400mm, which is suitable for most conventional transport packaging cartons.

4. Intelligent control system, easy to operate

Carton Box Forming Machine is equipped with a 7-inch color touch screen operation panel with a Chinese and English bilingual interface, supporting fast switching of multiple products. The built-in PLC control system has functions such as work order management, fault alarm, production statistics, and historical record storage, allowing operators to visually manage the entire process and greatly reduce manual intervention and misoperation.

5. Low noise, low energy consumption, stable operation

The whole machine noise of Carton Box Forming Machine is less than 70 decibels, and the power consumption of the drive motor and control module is controlled below 2.5kW, which is about 20% more energy-efficient than traditional carton forming machines. The machine body adopts a fully enclosed design to effectively isolate dust, extend the life of the machine, and is suitable for 24-hour uninterrupted industrial operation.

6. Fast mold change design to improve flexible manufacturing capabilities

Carton Box Forming Machine uses a tool-free mold change structure and automatic adjustment device, with an average mold change time of less than 10 minutes, which can meet the flexible production needs of multiple batches, small orders, and high-frequency order changes. It is suitable for multi-SKU product packaging lines such as OEM factories and e-commerce warehouses.

Carton Box Forming Machine Application

1. Warehouse sealing section of the fresh food distribution center in Hamburg, Germany

Carton Box Forming Machine is deployed in the fresh food cold chain storage center of REWE Logistics for rapid molding of cold chain distribution cartons. Due to the tight operation time in the cold chain environment, the Carton Box Forming Machine is required to be high-speed and stable. The equipment is equipped with a hot melt adhesive bottom sealing module, which can withstand low temperatures and meet the requirements of 10,000 pieces of bottom sealing operations per day.

2. Packaging line of daily chemical products factory in Bangkok, Thailand

Carton Box Forming Machine is used for shampoo and shower gel carton packaging at MICHEN Daily Chemical Products Company in Bangkok. The automated packaging line is combined with robot packing and labeling lines, with an hourly production capacity of 1,800 boxes, effectively improving the overall packaging efficiency of the enterprise and saving more than 40% of labor.

3. Saudi Arabia export home appliance box packaging line

HATIM home appliance export factory in Jeddah, Saudi Arabia uses Carton Box Forming Machine for the initial processing of 50~60-inch TV packaging boxes. The box is a large-size FOL full-cover structure, using 5 layers of thick cardboard. The Carton Box Forming Machine is accurately formed and the pressure line is aligned to ensure that it is resistant to pressure and does not collapse during transportation, and successfully passed the Saudi Arabian shipping packaging standard test.

4. Batch sealing operation of e-commerce operation warehouse in Shenzhen, China

The South China Operation Center of a domestic TOP3 e-commerce platform purchased multiple units of this model and arranged them in the automatic packaging area. Carton Box Forming Machine cooperates with automatic labeling machine, sorting line and AGV trolley to realize unmanned operation of the whole process from box forming to partition shipment, with a daily production capacity of more than 50,000 boxes, significantly reducing the order error rate.

5. Local catering packaging factory in Chicago, USA

Chicago FoodPack carton factory uses Carton Box Forming Machine to customize catering takeaway cartons for many fast food chain brands such as Burger Town and HealthyBox. Carton Box Forming Machine is suitable for customized LOGO and oil-proof and waterproof coated cardboard to meet customers' personalized brand packaging needs and support fast mold change production of different batches.

6. Nigerian electronic product shipment warehousing and packaging

WestNet Electronics and Electrical Trading Company in Lagos, Nigeria uses Carton Box Forming Machine for export computer and audio carton packaging. The local labor cost of the factory has increased. After the Carton Box Forming Machine replaced manual operation, the bottom cover is more standardized, the box shape is unified, and the palletizing equipment significantly improves the shipment efficiency.

Additional support services:

• Support OEM labeling, non-standard size customization

• Provide installation and commissioning, operation training, maintenance guidance

• Comes with 3D CAD layout, foundation map, wiring diagram

• Optional palletizing robot, hot melt glue machine, visual inspection module

• Provide a full set of export information (COC, CE, SASO, CIQ, etc.)