Carton Box Manufacturing Machine
The Carton Box Manufacturing Machine utilizes a high-strength steel frame with an epoxy powder coating for corrosion protection. It consists of a paper feeder, flexographic printing unit, slotting unit, die-cutting unit, folding and gluing unit, and a stacking and delivery system. Equipped with a PLC control system and a color touchscreen, the machine is available in industrial gray or custom colors. Its safety cover is transparent and provides visibility. This fully automated carton forming machine integrates multiple processes, including printing, slotting, die-cutting, folding, and gluing.
Carton Box Manufacturing Machine Features
High Production Capacity - Integrated Multi-Process Continuous Production
It can achieve continuous production speeds of 60–200 sheets/minute and supports single- to four-color flexographic printing. The entire machine utilizes a synchronous gear drive system, ensuring a register accuracy of ±0.5 mm at high speeds, significantly reducing lead times.
Multiple Specification Compatibility - Adapts to a Wide Range of Cardboard Sizes
The Carton Box Manufacturing Machine accommodates cardboard thicknesses ranging from 1.5–11 mm, with a maximum unfolded cardboard size of 2500 × 1200 mm and a minimum size of 600 × 300 mm. CNC adjustment allows for quick changeover of box sizes without lengthy downtime.
Precision Printing — High-Resolution Flexographic Printing System
The Carton Box Manufacturing Machine utilizes a ceramic anilox roller and flexographic printing plate, achieving a print resolution of 60–120 LPI. This ensures uniform ink transfer, making it suitable for printing large areas of color as well as detailed lines, with a color difference of ΔE ≤ 2.
Intelligent Control — Synchronized PLC and Servo Drive
The Carton Box Manufacturing Machine is equipped with a Siemens/Mitsubishi PLC and full servo drive, supporting automatic registering, automatic order changeover, and fault self-diagnosis. The user interface can store 200 production recipes, enabling one-click switching between production tasks.
Energy Saving and Environmental Protection — Waste Recycling and Low-Energy Design
With a total installed power of 35–90 kW, the machine utilizes centralized recycling of printing and slotting waste, reducing energy consumption by approximately 15–20% compared to traditional machines. An ink recycling system reduces waste and emissions.
Easy Maintenance – Modular Structure and Quick-Change Design
Key components such as the printing plate roller, slotting blade assembly, and folding conveyor are modular in design, reducing replacement time to 15–30 minutes. Accessible maintenance channels ensure convenient and safe maintenance.
Carton Box Manufacturing Machine Applications
1. Large-Scale Packaging Manufacturers – Suitable Companies: Smurfit Kappa / DS Smith
The Carton Box Manufacturing Machine is suitable for high-volume production of corrugated boxes for retail, industrial, and food applications, fulfilling international orders. Multinational packaging groups such as Smurfit Kappa and DS Smith frequently use these high-speed machines to optimize production capacity.
2. Food and Beverage Packaging Suppliers – Suitable Companies: Nestlé / PepsiCo
The Carton Box Manufacturing Machine supports food-grade inks and high-precision printing, producing cartons that meet shipping and display standards. It serves the supply chains of beverage and fast-moving consumer goods brands such as Nestlé and PepsiCo.
3. E-commerce Fulfillment Center Packaging — Suitable for Amazon / Alibaba
Quickly change box formats, suitable for customized bulk cartons for e-commerce warehouses, servicing Amazon FBA and Alibaba supply chains, improving order response times.
4. Home Appliance and Furniture Export Packaging — Suitable for IKEA / Haier
Production of large-sized, high-pressure-resistant cartons suitable for export products such as flat-screen TVs, furniture, and home appliances. Used by packaging suppliers for brands such as IKEA and Haier.
5. Pharmaceutical and Electronics Transport Packaging — Suitable for Pfizer / Foxconn
Adapting to high-precision slotting and secure bonding processes ensures packaging protection during transport. Commonly used in the manufacture of outer boxes for Pfizer pharmaceutical products and Foxconn precision electronics.
6. Recycled Paper Packaging and Environmental Protection — Suitable for Mondi / Stora Enso
Processing recycled cardboard raw materials and combining them with eco-friendly inks, meeting sustainability requirements, we serve a wide range of environmentally friendly packaging companies such as Mondi and Stora Enso.
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