Corrugated Box Maker Machine
The Corrugated Box Maker Machine features a long, modular body with a welded steel frame and is equipped with a transparent protective cover, observation window, and work light. It primarily consists of a feeding module, a printing/slotting/die-cutting unit, a folding and gluing unit, a hot air setting or roller setting section, and a stacking and conveying unit. The machine's integrated PLC and touchscreen control system, along with a servo tension system and safety interlocks, make it an all-in-one machine for converting corrugated cardboard into finished cartons.
Corrugated Box Maker Machine Features
High Production Capacity - Continuous High-Speed Output
The Corrugated Box Maker Machine has adjustable operating speeds, with common models offering speeds ranging from 60–220 sheets/minute or 80–220 m/min. It can accommodate paper widths up to 2500 mm and can produce tens of thousands of cartons per day per line. It is ideal for rapid replenishment and large-volume order production, significantly improving workshop capacity utilization.
Precision Forming — Controllable dimensional and bonding accuracy
Slotting and die-cutting accuracy reaches ±0.2 mm, glue application accuracy is ±0.02 g/m², and lamination temperature and pressure can be precisely set in stages. The resulting box is flat, with precise creases and strong bonding, reducing rework and ensuring stability during subsequent packaging and shipping.
Multi-Specification Compatibility — Compatible with a variety of paper types and box formats
The Corrugated Box Maker Machine supports face paper weights of 80–350 g/m², core paper of 60–250 g/m², and cardboard thicknesses of 1.2–12 mm. It can produce single-corrugated, double-corrugated, and various complex reinforced box formats. Changing formats requires only a die change and minor parameter adjustments, making it suitable for both small-batch, diversified e-commerce operations and large-scale industrial orders.
Intelligent Control — PLC + Servo and Recipe Management
The Corrugated Box Maker Machine is equipped with an internationally renowned PLC and servo drive. The touchscreen supports storage and one-touch recall of production recipes, closed-loop control of tension and speed, and automatic alarms and fault self-diagnosis reduce manual monitoring, significantly shortening order changeover and commissioning time.
Energy Saving and Environmental Protection — Heat Recovery and Waste Reuse
The total line power range is 60–160 kW. It can be configured with a drying heat recovery system and waste recycling mechanism, reducing energy consumption by approximately 10–18% compared to traditional solutions. Paper scraps can be centrally recycled, meeting modern environmentally friendly production and corporate social responsibility requirements.
Easy Maintenance — Modular Quick-Change and Remote Support
The modular design of key components allows for quick replacement of corrugating rollers, blade units, and guide rollers, reducing downtime for routine maintenance to 20–40 minutes. Remote fault diagnosis and software upgrades are also supported, enabling overseas customers to quickly troubleshoot and minimize downtime.
Corrugated Box Maker Machine Applications
Large-Scale Carton Manufacturing Plants
Suitable for producing large volumes of standard and reinforced cartons for retail and industrial customers. These plants require stable line speeds and low failure rates. With its high productivity and modular maintenance features, the machine helps multinational packaging groups like Smurfit Kappa expand their production lines and improve delivery capabilities.
E-Commerce Fulfillment and Sorting Centers
E-Commerce scenarios emphasize diverse sizes and fast changeovers. The Corrugated Box Maker Machine's recipe memory and servo speed control enable custom-made boxes and fast changeovers, making it suitable for fulfillment providers like Amazon FBA to produce flexible box shapes and shorten order response times.
Food and Beverage Packaging Companies
The food industry requires cartons that meet shipping and display standards. With its stable molding and optional food-grade adhesive coating system, the Corrugated Box Maker Machine provides highly flat, pressure-resistant shipping boxes for the packaging supply chain of brands like Nestlé.
Home Appliance and Furniture Export Packaging
Export boxes require high compressive strength and dimensional stability. The Corrugated Box Maker Machine can produce multi-layer composite corrugated and reinforced boxes, meeting the stringent packaging protection requirements of brands like IKEA and Haier during cross-border shipping, reducing shipping damage.
Pharmaceutical and Precision Electronics Packaging
Pharmaceutical and electronic products require high packaging cleanliness and cushioning properties. The Corrugated Box Maker Machine can produce highly flat, directionally reinforced protective boxes and inner trays, meeting the stringent transportation and storage standards of companies like Pfizer and Foxconn.
Recycled Paper and Eco-Friendly Packaging Companies
Targeting the circular economy and recycled paper raw material production lines, the Corrugated Box Maker Machine is compatible with highly recycled paper grades and optimizes waste recycling processes, making it suitable for collaboration with companies like Nine Dragons Paper to promote sustainable packaging projects and achieve production layouts that reduce virgin resource consumption.
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